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Defense Intelligence Reference Document Metallic Glasses For Aerospace Applications

Defense Intelligence Agency · 30 pages · text from the file's own layer

The Defense Intelligence Agency issued this Defense Intelligence Reference Document (DIA-08-0911-012), dated 14 December 2009, as one of its FY 2009 advanced technology reports under the Advanced Aerospace Weapon System Applications (AAWSA) Program. It reviews how metallic glasses are structured and processed, their mechanical properties, and metallic glass matrix composites. It concludes that dendritic composites could replace high-strength steels in some aerospace parts. It adds that wide aerospace use depends critically on developing new lightweight glass-forming alloys.

  • p. 1 …Defense Intelligence Reference Document Acquisition Threat Support Metallic Glasses: Status and Prospects for Aerospace Applications UNCLASSIFIED…
  • p. 2 UNCLASSIFIEDh'FOA OFFili6ilil1k WEE o•lb>f Metallic Glasses: Status and Prospects for Aerospace Applications Prepared…
  • p. 3 …12 Metallic Glass Matrix Composites ......................................................................... 13 Processing and Structure of Composites ..... ~ .................................................... 13 Ex Situ Composites ............................................................................................ 14…
  • p. 4 …Examples of Processing of Metallic Glasses ........................................................ 4 4. Shear Bands ....................................................................................................... 8 5. Fatigue Limit of Metallic…
  • p. 5 UNCLASSIFIED/.'FOR Qffili&l.t.k Uli& e•lk>J Metallic Glasses: Status and Prospects for…
  • p. 6 …in all these areas, and that metallic glasses and metallic glass matrix composites will see increasing…
  • p. 7 UNCLASSIFIED,'} I Clll err1e1111t YSI 8Pllsit.f Metallic Glasses STRUCTURE The atomic-scale structure of most…
  • p. 8 …Metallic crystals nucleate and grow quickly, making production of a metallic glass more challenging. 2 UNCLASSIFIED…
  • p. 9 UNCLASSIFIED//F8R IFFH!JIAL U91!! 8Ht¥ One way to quantify the ability of a metallic alloy…
  • p. 10 …GFFl61ilill WSE eP•tY Casting and Molding Like other alloys, metallic glasses can be cast into…
  • p. 11 …The use of fasteners and adhesives is much the same for metallic glasses as for any…
  • p. 12 …In this section, we review the mechanical behavior of metallic glasses, with particular attention to properties…
  • p. 13 …In any loading geometry where the metallic glass experiences significant tensile loading, fracture occurs on a…
  • p. 14 …Produced by bending of a zirconium-based metallic glass. 14 Fracture Toughness Fracture toughness is a…
  • p. 15 UNCLASSIFIED,} FOR OFFICIAL tl91! 9HI!'{ Even some metallic glasses with reasonable toughness may be embrittled by…
  • p. 16 …Fatigue Limit of Metallic Glasses and Metallic-Glass-Matrix Composites. Fatigue life data for single-phase…
  • p. 17 …Deformation Map for Metallic Glasses. As a function of temperature (normalized to the glass transltlon temperature…
  • p. 18 …Magnetic, Electrical, Optical, Thermal, and Acoustic Although most of the current interest in metallic glasses centers…
  • p. 19 …Wedge of a zirconium-based bulk metallic glass produced by casting. Note the sntny metallic luster…
  • p. 20 …One of the most promising recent advances in the metallic glass field is the development of…
  • p. 21 …The size of the plastic zone varies from ~ 1 μm for "intrinsically brittle" metallic glasses to…
  • p. 22 …For instance, monolithic titanium-based metallic glasses (like all metallic glasses) have essentially zero tensile ductility…
  • p. 23 …Figure 9 illustrates the mechanical properties of metallic glasses and metallic glass matrh< composites compared with…
  • p. 24 …bath normalized to density) of metallic glasses (yellow) and dendrltic metallic glass matrix composites (red) compared…
  • p. 25 …A final possibility is that metallic glasses might be combined with polymer composites into metal-fiber…
  • p. 26 …Attempts to make aluminum-based metallic glass components by consolidating amorphous powders have met with limited…
  • p. 27 …This ease of processing could offset the higher raw materials costs for metallic glasses, making them…
  • p. 28 …Summary and Recommendations Metallic glasses combine some of the advantageous mechanical properties of metals- strength, stiffness…
  • p. 29 …Liu, Chapter 4 in Bulk Metallic Glasses, .M. Miller and P. K. Liaw, eds. (Springer, 2009…
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Figure 5. Fatigue Limit of Metallic Glasses and Metallic-Glass-Matrix Composites. Fatigue life data for
single-phase zirconium-based metallic glass (red) and a dendritic metallic glass matrix composite (blue),
Representative data for steel (30O-M) of similar tensile strength are shown for comparlson. 17 18 19
Wear Resistance
Because of their high yield strength, metallic glasses also have very high hardness.
This, in turn, implies they might have good tribological behavior, which would be of
particular interest when combined with the good corrosion resistance of some alloys
(see below), opening up potential applications such as coatings on dry bearings for
space applications. 20 However, the tendency of metallic glasses to form shear bands
and (in some cases) partially crystallize owing to deformation means their wear
resistance is perhaps not as good as their high hardness would suggest. Nevertheless,
the wear resistance of metallic glasses can still be quite good, and in fact one of the
principal current markets for amorphous alloys is as wear- and corrosion-resistant
coatings for tools such as drill bits.
Corrosion and Stress-Corrosion Cracking
It is frequently stated that metallic glasses have excellent corrosion resistance, but this
is not always true. The lack of grain boundaries and second-phase particles makes
some metallic glasses extremely resistant to corrosion, but this is not true of all alloys
(some of which oxidize rapidly in air). Broadly speaking, the corrosion resistance of
nickel- and iron-based metallic glasses is better than that of alloys based on zirconium,
titanium, and copper (particularly in environments containing chloride ions). 21 Some
alloys are susceptible to localized pitting corrosion, probably facilitated by the presence
of crystalline inclusions.
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Report, from the dia collection. The PDF is mirrored here; the original link is under it. 30 pages are in the text index: search them above, or from the library's search.