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Defense Intelligence Reference Document Metallic Glasses For Aerospace Applications

Defense Intelligence Agency · 30 pages · text from the file's own layer

The Defense Intelligence Agency issued this Defense Intelligence Reference Document (DIA-08-0911-012), dated 14 December 2009, as one of its FY 2009 advanced technology reports under the Advanced Aerospace Weapon System Applications (AAWSA) Program. It reviews how metallic glasses are structured and processed, their mechanical properties, and metallic glass matrix composites. It concludes that dendritic composites could replace high-strength steels in some aerospace parts. It adds that wide aerospace use depends critically on developing new lightweight glass-forming alloys.

  • p. 1 …Defense Intelligence Reference Document Acquisition Threat Support Metallic Glasses: Status and Prospects for Aerospace Applications UNCLASSIFIED…
  • p. 2 UNCLASSIFIEDh'FOA OFFili6ilil1k WEE o•lb>f Metallic Glasses: Status and Prospects for Aerospace Applications Prepared…
  • p. 3 …12 Metallic Glass Matrix Composites ......................................................................... 13 Processing and Structure of Composites ..... ~ .................................................... 13 Ex Situ Composites ............................................................................................ 14…
  • p. 4 …Examples of Processing of Metallic Glasses ........................................................ 4 4. Shear Bands ....................................................................................................... 8 5. Fatigue Limit of Metallic…
  • p. 5 UNCLASSIFIED/.'FOR Qffili&l.t.k Uli& e•lk>J Metallic Glasses: Status and Prospects for…
  • p. 6 …in all these areas, and that metallic glasses and metallic glass matrix composites will see increasing…
  • p. 7 UNCLASSIFIED,'} I Clll err1e1111t YSI 8Pllsit.f Metallic Glasses STRUCTURE The atomic-scale structure of most…
  • p. 8 …Metallic crystals nucleate and grow quickly, making production of a metallic glass more challenging. 2 UNCLASSIFIED…
  • p. 9 UNCLASSIFIED//F8R IFFH!JIAL U91!! 8Ht¥ One way to quantify the ability of a metallic alloy…
  • p. 10 …GFFl61ilill WSE eP•tY Casting and Molding Like other alloys, metallic glasses can be cast into…
  • p. 11 …The use of fasteners and adhesives is much the same for metallic glasses as for any…
  • p. 12 …In this section, we review the mechanical behavior of metallic glasses, with particular attention to properties…
  • p. 13 …In any loading geometry where the metallic glass experiences significant tensile loading, fracture occurs on a…
  • p. 14 …Produced by bending of a zirconium-based metallic glass. 14 Fracture Toughness Fracture toughness is a…
  • p. 15 UNCLASSIFIED,} FOR OFFICIAL tl91! 9HI!'{ Even some metallic glasses with reasonable toughness may be embrittled by…
  • p. 16 …Fatigue Limit of Metallic Glasses and Metallic-Glass-Matrix Composites. Fatigue life data for single-phase…
  • p. 17 …Deformation Map for Metallic Glasses. As a function of temperature (normalized to the glass transltlon temperature…
  • p. 18 …Magnetic, Electrical, Optical, Thermal, and Acoustic Although most of the current interest in metallic glasses centers…
  • p. 19 …Wedge of a zirconium-based bulk metallic glass produced by casting. Note the sntny metallic luster…
  • p. 20 …One of the most promising recent advances in the metallic glass field is the development of…
  • p. 21 …The size of the plastic zone varies from ~ 1 μm for "intrinsically brittle" metallic glasses to…
  • p. 22 …For instance, monolithic titanium-based metallic glasses (like all metallic glasses) have essentially zero tensile ductility…
  • p. 23 …Figure 9 illustrates the mechanical properties of metallic glasses and metallic glass matrh< composites compared with…
  • p. 24 …bath normalized to density) of metallic glasses (yellow) and dendrltic metallic glass matrix composites (red) compared…
  • p. 25 …A final possibility is that metallic glasses might be combined with polymer composites into metal-fiber…
  • p. 26 …Attempts to make aluminum-based metallic glass components by consolidating amorphous powders have met with limited…
  • p. 27 …This ease of processing could offset the higher raw materials costs for metallic glasses, making them…
  • p. 28 …Summary and Recommendations Metallic glasses combine some of the advantageous mechanical properties of metals- strength, stiffness…
  • p. 29 …Liu, Chapter 4 in Bulk Metallic Glasses, .M. Miller and P. K. Liaw, eds. (Springer, 2009…
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of conventional alloys. In this section, we review the mechanical behavior of metallic
glasses, with particular attention to properties of interest for aerospace applications. We
consider actual properties in detail in the section below on applications, where we
compare the properties of metallic glasses with those of other advanced structural
materials.
Stiffness: Elastic Deformation
Stiffness is the resistance of a material to elastic deformation and is quantified by either
the elastic modulus (for tensile or compressive loads) or the shear modulus (for shear
loading). Metallic glasses tend to be somewhat (20-30 percent) less stiff than
crystalline alloys of similar composition. The lower modulus is a consequence of the
amorphous structure, in which atoms are (on average) slightly farther apart than in a
crystalline alloy, enabling certain atomic relaxations that are not possible in a crystal.
The lower modulus of amorphous alloys is clearly a concern in applications where
stiffness is a primary criterion, but it does present some advantages. For instance,
some applications (springs, for example) require the ability to store elastic strain
energy (resilience), and here metallic glasses do quite well. Resilience is also a key
figure of merit for snap-fit assembly of materials without fasteners. Overall, however,
for structural applications, the low stiffness of metallic glasses is a disadvantage.
Strength and Ductility: Plastic Deformation
The theoretical strength of perfect, defect-free crystalline metals is several orders of
magnitude larger than strengths measured in typical laboratory experiments. The
difference exists because metallic crystals inevitably have crystalline defects
(dislocations) that are able to move at relatively low stresses and cause plastic
(nonrecoverable) deformation. Because dislocations cannot exist in an amorphous
structure, in principle the strength of amorphous alloys should approach theoretical
limits based on the inherent strength of the atomic bonds. As shown in Table 2, the
strength of aluminum-based metallic glasses can be two or three times greater than
those of conventional (crystalline) high-strength aluminum alloys. Similarly high
strengths are seen for other amorphous alloys; for instance, the best iron-based alloys
have a strength of approximately 4 GPa-again, two or three times greater than those
of conventional high-strength steels. 10 Such high strengths create great interest in
potential structural applicat1ons of metallic glasses.
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Report, from the dia collection. The PDF is mirrored here; the original link is under it. 30 pages are in the text index: search them above, or from the library's search.