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Defense Intelligence Reference Document Biomaterials

Defense Intelligence Agency · 32 pages · text from the file's own layer

This Defense Intelligence Agency reference document, dated 7 January 2010 and prepared under the Acquisition Threat Support series, surveys biomaterials used in medicine. It covers biocompatibility, biosensor membranes, silicones, Teflon, biodegradable polymers, hydrogels, titanium, bioceramics, tissue constructs, cardiovascular stents, contact lenses, drug delivery and dialysis. It concludes that biomaterial performance underlies many medical devices, that the industry is slow to adopt new materials because of testing costs, and that innovation mainly involves new applications of established materials.

  • p. 4 …Photomicrograph of Titanium Metal (Appears Black in This Photo) in an Intimate Integration With Living Bone…
  • p. 5 UNCLASSIFIED/;'F8A 8FFHillll! U8!! IIU!t Biomaterials Introduction Biomaterials are metals, ceramics, polymers, glasses, carbons, and…
  • p. 6 …For example, the calcium hydroxyapatite coating found on many artificial hips-used as metal-bone interface…
  • p. 7 …A heart valve might be fabricated from polymers, metals, and carbons. A hip joint might be…
  • p. 12 …A tracheostomy tube, or "trach tube," is a 2- to 3-inch-long curved metal or…
  • p. 19 …Bioceramics made from a calcium phosphate material containing tiny pores have been used to coat metal…
  • p. 20 …Full-porcelain (ceramic) dental materials include porcelain, ceramic, or glasslike fillings and crowns (a metal-free…
  • p. 22 …In addition, some metals and ceramics are used in the blood stream. Figure 21 lists some…
  • p. 25 …STENT BIOMATERIALS A stent is a metal mesh tube that looks something like a Chinese finger…
  • p. 26 UNCLASSIFIED;'JFOll 0FFl6ifak W&iE IHIIX NITINOL AS A BIOMATERIAL The use of nitinol metal in…
  • p. 29 …Titanium metal exposed briefly to the atmosphere oxidizes to form a microscopically thin layer of titania…
  • p. 30 UNCLASSIFIED//F0R 8ffl81sllt Y!H!! 9HLY Figure 27, Photomicrograph of Titanium Metal {Appears Black in This…
  • p. 31 …Titanium metal used for implants is usually a biomedical alloy, Ti-6Al-4V, since biomedical alloys…
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SILICONE CHEMISTRY
Silicone is actually a common name
for the chemical compound
polydimethylsiloxane (PDMS), a class
of synthetic polymers with repeating
units of silicon and oxygen. Figure 5
shows .the polymeric repeating
structure of medical silicones. Various
functional groups-often methyl-can
be attached to that backbone to
change the,material properties.
Silicone polymerS can easily be
transformed into linear or cross-
linking tn~terials without using any
toxic plasticizers. The resulting
materials are elastic at body
temperature. CH3
The simultaneous presence of Figures. Silicone C6emica.1 Groups
different groups attached to the
silicon-oxygen backbone gives silicones a range of vi_scous and mechanical properties
that allow their use as fluids, emulsions, compounds: resins, and elastomersjn
numerous applications. Thus, silicone Is a versatile polymer/although its use is often •
limited by its relatively poor mechanical strength; However, this limitation can be
overcome by reinforcing silicone with a silica filler or by chemically modifying the
backbone.
The stability, lack of toxicity, and excellent biocompatibility of PDMS make these
materials well suited for use in personal care, pharmaceutical, and medical device
applications. Silicone Is easily molded and cast using room temperature curing (known
as RlV) or through the use of an organic catalyst.
SILICONE IN BIOMEDICAL PRODUCTS
Silicone membranes are made by casting the silicone liquid precursor into thin sheets.
Such membranes are often used in;oxygen and carbon dioxide blood biosensors
because 'membranes made of this material are highly transmissive to these gases while
they block most other chemical substances present in the blood stream. In addition,
silicone's resistance to protein adhesion and its excellent overall biocompatibility make
it one of ttie most commonly used materials for encapsulating biosensors for tissue or
blood contact.
Recent formulations of silicone can· be patterned with ultraviolet light and, thus, lend
themselves to manufacture:with bi6sensors made by photolithography.
4
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